INVERTER LVC-30 - 60V | XAP Technology
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  • INVERTER LVC-30 - 60V | XAP Technology
  • INVERTER LVC-30 - 60V | XAP Technology

INVERTER LVC-30 - 60V

LVC30 Inverter — low-voltage motor control up to 30 kW

The XAP Technology LVC30 is a low-voltage inverter designed for electric retrofit, hybrid powertrain, industrial vehicle, marine and aerospace projects. It can control one 30 kW three-phase or six-phase motor, or two 15 kW three-phase motors. Its 12 to 80 V DC operating range, liquid cooling and embedded dynamic control help engineers create compact, configurable and scalable electric powertrains.

By combining two controllers in one enclosure, the LVC30 adapts its control architecture to the motor and the project. It delivers 30 kW continuously at 60 V and up to 60 kW peak at 60 V for short-duration operation. Its Flux Oriented Control (FOC) is designed to optimise the efficiency and dynamic response of internal- or external-rotor permanent-magnet PMSM or BLDC motors.

The embedded XAP Dynamic Control System enables real-time parameter adjustment and mapping with three access levels: basic, standard and expert. The associated PC software allows engineers to calibrate physical values and fine-tune powertrain behaviour. The additional inputs and outputs also allow the LVC30 to run application logic as an embedded controller.

The LVC30 supports several position and speed feedback technologies: Hall sensors, resolver, sin/cos, digital SSI and digital encoder. This flexibility, combined with two independent CAN FD buses and an isolated USB connection for setup and diagnostics, helps system integrators build an architecture suited to their application.

Applications

XAP designed the LVC30 for low-voltage electric conversions, hybrid systems, industrial vehicles, marine systems and aerospace applications. The exact combination of motor, sensors, battery, cooling and wiring must be defined according to the project requirements.

Key benefits

  • 30 kW continuous power at 60 V and 60 kW peak power at 60 V for short-duration operation.
  • Controls one 30 kW three-phase motor, one 30 kW six-phase motor or two 15 kW three-phase motors.
  • 12 to 80 V DC power supply range and 8 to 75 V DC logic supply.
  • FOC, embedded dynamic mapping and three calibration access levels.
  • Liquid cooling, IP65 protection and stated efficiency of 95%.
  • Two CAN FD buses, isolated USB, eight analogue inputs, five digital inputs and two 5 A high-side PWM outputs.

Technical specifications and integration

XAP combines motor control, sensor interfaces and application control functions in a 302 × 220 × 127 mm enclosure. The 35-way J1 signal connector brings together both CAN buses, the isolated USB interface, sensor feedback and auxiliary commands. System integrators can calibrate the unit through the PC software and adapt its operating logic to the vehicle or machine architecture.

Integration

The LVC30 uses four 70 mm² conductors for the DC battery connection and six 35 mm² conductors for the motor phases. Four 10 mm push-fit ports provide the inlet and outlet connections for the liquid-cooling circuit. An air-cooled-only version is available as an option.

Before power-up, the system integrator must validate the motor and sensor selection, cable and protection sizing, cooling circuit, harness pinout, and CAN configuration and termination. This validation must refer to the installation documentation applicable to the supplied version.

Electrical specifications
Specification Value
Nominal voltage 60 V DC
Voltage range 12 to 80 V DC
Logic power supply 8 to 75 V DC
Continuous power 30 kW at 60 V
Peak power 60 kW at 60 V — short-duration operation
Continuous current 500 A DC per phase/power channel
Sustained high current 600 A DC for more than one minute
Transient peak 1000 A DC — acceleration or transient load
Efficiency 95%
Motor control and algorithms
Specification Value
Drive configurations 1 × 30 kW three-phase motor; 1 × 30 kW six-phase motor; 2 × 15 kW three-phase motors
Motor types Permanent-magnet PMSM / BLDC motors with internal or external rotor
Control Flux Oriented Control (FOC); embedded XAP Dynamic Control System with real-time mapping
Calibration access levels Basic, standard and expert
Position/speed sensors Hall, resolver, sin/cos, digital SSI and digital encoder
Interfaces, I/O and connectivity
Interface Function
CAN 2 × CAN FD with independent bit rates
USB 1 × isolated USB for setup and diagnostics
Inputs/outputs 8 analogue inputs; 5 digital inputs; 2 × 5 A high-side PWM outputs
Embedded control function The additional inputs and outputs allow the unit to run application logic
Logic safety function Logic Power Latched to establish a secured mode before complete shutdown
PC software Physical-value calibration and performance fine-tuning
Cooling and environment
Specification Value
Cooling Optimised liquid cooling; air-cooled-only version available as an option
Cooling ports 4 × 10 mm push-fit ports — inlet/outlet
Ingress protection IP65
Operating temperature −40 °C to +85 °C
Mechanical specifications and power connections
Specification Value
Overall dimensions 302 × 220 × 127 mm
Weight 5 kg
DC battery connection 4 × 70 mm²
Motor connection 6 × 35 mm²
Signal/command connector 35-way AMPSEAL — TE 1-776230-1
J1 signal connector pinout — TE 1-776230-1
Pin Signal shown in the diagram
1 CAN1 Ext P
2 CAN1 Ext N
3 CAN2 Ext P
4 CAN2 Ext N
5 EXT USB VBUS
6 EXT USB D_N
7 EXT USB D_P
8 EXT USB GND
9 MOT1 HALL1
10 MOT1 HALL2
11 MOT1 HALL3
12 MP2
13 GND
14 GND
15 ANA_CPU
16 ANA_CPU
17 ANA_IN1/MOT2_HALL1
18 ANA_IN2/MOT2_HALL2
19 ANA_IN3/MOT2_HALL3
20 ANA_IN4
21 GND
22 GND
23 MP1
24 ANA_IN5
25 RES_EXC
26 RES_/EXC
27 COS_uC_P
28 COS_uC_N
29 SIN_uC_P
30 SIN_uC_N
31 ANA_IN6
32 ANA_IN7
33 ANA_IN8
34 Alim_CMD
35 Alim_CMD
XAP references
Reference Description
PF0839 LVC30 INVERTER 60V - 30 KW

Documentation

View the official XAP LVC30 datasheet.

PF0839

Download

CONTROLEUR MOTEUR LVC-30 - 60V (PF0839)

10640 PRESENTATION-ELEC-LVC-30.pdf

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