INVERTER HVC-300 - 600V | XAP Technology
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  • INVERTER HVC-300 - 600V | XAP Technology
  • INVERTER HVC-300 - 600V | XAP Technology

INVERTER HVC-300 - 600V

HVC-300 — 300 kW high-voltage dual-drive inverter

The HVC-300 from XAP Technology is a high-voltage inverter developed for motorsport programmes, prototypes and high-performance electric vehicles. From a single enclosure, it controls two independent three-phase motors or one three-phase or six-phase machine. With 300 kW of continuous power, liquid cooling and auxiliary control functions, it suits demanding architectures, while the integrated calibration tool streamlines torque and speed tuning.

Within a 12 kg enclosure, the HVC-300 combines motor control, two independent CAN-FD buses, auxiliary inputs and outputs, and several position sensor interfaces. In a twin-motor configuration, this architecture reduces the number of control units and can shorten the wiring harness, while giving integrators the freedom to build a modular powertrain.

The integrated Motor-Editor tool supports live mapping through three access levels — Basic, Standard and Expert — to assist development from prototype to series production. Additional inputs and outputs also enable the HVC-300 to control auxiliaries such as pumps, valves and fans, depending on the vehicle configuration.

Key features

  • 300 kW continuous power at 600 V and 340 kW peak power.
  • Controls two independent three-phase motors or one three-phase or six-phase machine.
  • Continuous phase current up to 1,000 Arms and peak phase current up to 1,200 Arms.
  • Two independent CAN-FD buses and an isolated USB interface for configuration and diagnostics.
  • Supports resolver, Hall, sin/cos, digital SSI and digital encoder feedback.
  • Liquid cooling, IP65 ingress protection and an operating temperature range of −40 °C to +85 °C.

Technical specifications and integration

The HVC-300 integrates into a 500 to 700 V high-voltage architecture. XAP can support the definition of power interfaces, signal harnesses, CAN communications and motor calibration. Before power-up, the integrator must validate cable and protection ratings, cooling, interlocks, CAN termination, and the compatibility of the motor and its sensors with the selected configuration.

Electrical and system integration

The battery connects to high-current studs or plate terminals, while six phase terminals provide the U, V, W and X, Y, Z outputs in dual-drive mode. The J1 signal connector, identified by TE reference 1-776230-1, carries the two CAN networks, USB, motor position feedback, analogue inputs and the power command. CAN frames are documented in DBC format. USB supports configuration, diagnostics and firmware updates.

Electrical specifications
Specification Value
Nominal voltage 600 V
Voltage range 500 to 700 V
Continuous power 300 kW at 600 V
Peak power 340 kW
Continuous bus current 500 A DC
Maximum continuous phase current 1,000 Arms
Maximum peak phase current 1,200 Arms for short durations
Power protection Overcurrent, bus overvoltage and undervoltage, overheating, MOSFET short circuit and sensor fault detection
DC battery connection High-current studs or plate terminals; recommended cable size of 50 to 70 mm²
Motor phase outputs 6 terminals: U, V, W / X, Y, Z in dual-drive mode; recommended cable size of 35 to 50 mm²
Grounding Dedicated chassis ground point
Interfaces, inputs and outputs
Interface Function
Communication buses 2 × CAN-FD with independent bit rates; frames documented in DBC format
USB Isolated interface for configuration, diagnostics and firmware updates
Inputs 8 analogue inputs and 5 digital inputs
Auxiliary outputs 2 × 5 A high-side outputs with optional PWM control
Supported motor sensors Resolver, Hall, sin/cos, digital SSI and digital encoder
Controlled shutdown function Logic Power Latched to place the system in a controlled state before shutdown
Interlocks Dedicated inputs for high-voltage lock, doors and contactors
Auxiliary control Logic inputs and outputs for pumps, valves and fans; integrated vehicle control logic
Motor control and calibration
Specification Value
Drive modes 1 three-phase motor; 1 six-phase motor; 2 independent three-phase motors
Machine types PMSM / BLDC permanent-magnet motors with internal or external rotors
Algorithm Flux-oriented control (FOC) for dynamic torque and speed regulation
Embedded calibration Live mapping with Basic, Standard and Expert access levels
Cooling, environmental and mechanical specifications
Specification Value
Cooling Liquid (water)
Cooling ports Ø 10 mm push-fit inlet and outlet
Operating temperature −40 °C to +85 °C
Ingress protection IP65
Vibration and shock Profiles to be defined for each project
Electromagnetic compatibility Integrated filters and protection; test reports available on request
Overall dimensions 425 × 350 × 177 mm
Weight 12 kg

J1 signal connector pinout

J1 pinout — TE 1-776230-1
Pin Signal
1 CAN1_Ext_P
2 CAN1_Ext_N
3 CAN2_Ext_P
4 CAN2_Ext_N
5 EXT_USB_VBUS
6 EXT_USB_D_N
7 EXT_USB_D_P
8 EXT_USB_GND
9 MOT1_HALL1
10 MOT1_HALL2
11 MOT1_HALL3
12 MP2
13 GND
14 GND
15 GND
16 5V_ANA_CPU
17 ANA_IN1/MOT2_HALL1
18 ANA_IN2/MOT2_HALL2
19 ANA_IN3/MOT2_HALL3
20 ANA_IN4
21 GND
22 GND
23 MP1
24 ANA_IN5
25 RES_EXC
26 RES_/EXC
27 COS_µC_P
28 COS_µC_N
29 SIN_µC_P
30 SIN_µC_N
31 ANA_IN6
32 ANA_IN7
33 ANA_IN8
34 Alim_CMD
35 Alim_CMD
XAP references
Reference Description
PF1020 HVC-300 INVERTER 600 V

Documentation

View the official HVC-300 technical data sheet.

PF1020

Download

CONTROLEUR MOTEUR HVC-300 - 600V (PF1020)

10670 PRESENTATION-ELEC-HVC-300.pdf

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